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Old 09-27-2003, 12:53 AM   #1
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Default Cheap & Easy DIY Overdriven NO Flourescents

I found a great deal at my local Lowes store! They had 2 x 40 watt shop lights with electronic ballasts for only $14.00!

So I bought 2 shoplights and only 2 bulbs instead of 4, then took everything apart!

Using the "power end" of both units on the stainless reflector, then soldering the wires so that one bulb is driven per ballast instead of 2 bulbs!

Essentially we now have 2 x 80 watts in the same space of 2 x 40 watts

The life expectancy of the bulbs will be a little shorter, not much, but at $3.00 a bulb who cares.

The light produced is fantastic...Not bad to get 160 watts of light for under 35 bucks!!!

I'm going to have to rig the same thing up for the big tank when it's built
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Old 09-27-2003, 03:51 AM   #2
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this is interesting .. is there any way you might be able to show like a schematic of how you did this ... i would love to increase my current 48w floresant bulb single hood design with something like what you got
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Old 09-27-2003, 04:05 AM   #3
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wow that was the most simple and user friendly thread on how to overdrive a shoplight i have ever read.i have read a lot of other ways to overdrive but yours makes the most sense.if you could get a few pics of your setup i would like to sticky this.
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Old 09-27-2003, 12:43 PM   #4
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I'll get some pics in a few days (2 broken digital cameras at once )

I'll also try to work up a simple diagram to make this easier to figure out, it was really simple to do, I think it took me about 30 min to complete.
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Old 09-27-2003, 02:34 PM   #5
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Here's the wiring of one stock shoplight. (sorry for the crude drawings, no time to be more detailed)
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File Type: jpg fig1.jpg (20.9 KB, 1656 views)
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Old 09-27-2003, 02:37 PM   #6
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Fig 2 shows how one light is hooked up.

Fig 3 is simply the same thing only showing that 2 lights were used in opposite to get 2 overdriven bulbs in one shoplight housing.

Hope these crude drawings help!
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Old 09-27-2003, 02:55 PM   #7
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not too bad,sticky'd
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Old 09-27-2003, 11:09 PM   #8
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And this actually works?
there is no risk of fire or explosions or overheating?
Can you use ordinary ballasts or do they have to be electronic?

I got this kind of light at Home Depot for like $15... it must have really small ballasts inside (electronic??) would this work http://members.rogers.com/artw/IMG_2048.jpg
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Old 09-28-2003, 02:42 AM   #9
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Yes it really works!

And you MUST have an electronic ballast, a magnetic ballast will overload and then you would have problems.

The lights do run a little hotter, but less than VHO's and not so hot that it causes a problem or tank temp problems.

I don't see the ballast in your picture, I'm betting on electronic because magnetic ballasts are pretty big and heavy...but check close to be sure.

FYI...you can even overdrive most bulbs by as much as 3x or 4x! Simply connect a 4 lamp electronic ballast to one lanp and you have a 4x overdriven lamp...bulb life will diminish quite a bit at 4x, but at 2x or 3x you hardly notice the difference.
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Old 09-28-2003, 05:43 AM   #10
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yes this works,although i don't think i would try going into triple and quadruple overdrive.that does sound like a great opertunity to enjoy an electric fire.
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